Advanced Customizable Sterilization System (ACSS)

Collaborating on the Future of Sterilization Technology

Our collaborative approach ensures that you receive a sterilization solution that is perfectly tailored to your specific needs. We work closely with you to understand your requirements, co-developing solutions that maximize efficiency, precision, and reliability. Our consulting services provide comprehensive engineering and R&D based on your unique requirements.

PuroGen’s extensive background in sterilization development spans various industries, each with its own set of unique challenges. Our team of seasoned experts is well-versed in the intricacies of different sectors, ensuring that the custom-built solutions we provide are both effective and compliant with industry standards.

Redefining Sterilization Standards

ACSS is not just another sterilization system. It’s a fully validated, customizable solution designed for devices and materials that require a gentle yet effective approach. When conventional methods risk compromising material integrity or fail to meet strict regulatory standards, ACSS steps in with precision, flexibility, and reliability.

What’s more, the company is committed to innovation and continuous improvement, which puts it in an excellent position to deliver cutting-edge, high-performance equipment.

With PuroGen, your needs are not only met with customized sterilization solutions but also set the foundation for future growth and success. When you partner with PuroGen, you can be confident of receiving the highest level of expertise, strategic guidance, and support throughout the entire process. So why not take advantage of PuroGen’s optimal solutions to your sterilization needs today?

Key Features Include:

  • Flexible and Programmable Cycles:
    Tailor each cycle to your unique requirements by adjusting dwell times, vacuum torr settings, and more. This allows precise control over sterilant exposure and ensures complete microbial inactivation.

     

  • Advanced Vacuum Technology:
    Equipped with high-powered vacuum pumps and customizable vacuum settings, our system ensures accelerated cycle times and enhanced sterilant penetration—even for devices with challenging geometries.

     

  • Repeatable Sub-Cycles for Guaranteed Results:
    Execute multiple, repeatable cycles within a single run to achieve verified 6 log reductions, as confirmed by biological indicators.

     

  • Lockable Validation Mode & Operator Simplicity:
    Once your R&D phase establishes optimal variables, lock these parameters for strict validation control. Our ‘Operator Mode’ offers a one-button start, delivering consistent performance and complete compliance with regulatory standards.

     

  • Comprehensive Sensor Integration:
    Advanced sensors continuously monitor moisture levels and other critical parameters, ensuring that every cycle meets your rigorous quality assurance protocols.

Engineered for High-Stakes Industries

Our technology has its roots in decades of innovation in healthcare and is further refined by insights gained from the cannabis industry over the past five years. ACSS is ideal for applications where material sensitivity, moisture management, and rapid cycle turnaround are critical:

  • Life Sciences:
    Sterilize delicate laboratory instruments and tissue culture apparatus without compromising on microbial safety.

     

  • Aerospace:
    Ensure the integrity of avionics and mission-critical equipment with a sterilization process designed to meet the stringent demands of aerospace standards.

     

  • Healthcare:
    Protect sensitive surgical instruments, implants, and medical devices from moisture-induced degradation while achieving the highest levels of sterility.
    seamlessly into their existing workflows and protocols.

Custom Chamber Sizes and Stainless Steel Racks & Fixtures

We recognize that sterilization processes require tailored solutions, which is why we offer custom chamber sizes and stainless steel fixtures designed to accommodate unique materials and product configurations. Our machine shop specializes in crafting precision fixtures that optimize the sterilization process while maintaining product integrity and functionality.

Fully Customizable Terminal Sterilization Bags

To complement our state-of-the-art SteriFlex™ system, we provide fully customizable terminal sterilization bags designed to work synergistically with our sterilization solutions. These bags can be tailored to accommodate various sizes, shapes, and materials, ensuring a seamless and efficient sterilization process that caters to your specific needs.

Partnering with PuroGen for Optimal Sterilization Performance

By choosing PuroGen and our SteriFlex™ low-temperature VHP sterilization system, you gain access to a team of experienced professionals dedicated to helping you overcome the most complex sterilization challenges. Our collaborative approach, combined with our cutting-edge technology, ensures that your sterilization processes achieve the highest level of safety, compliance, and efficiency.

Innovating for a Safer, Sterile Future.

From medical device sterilization to pharmaceutical manufacturing, biotechnology research, and more, ACSS is the ideal solution for maintaining a sterile environment across a wide range of life sciences applications. Here are just a few examples of how ACSS can revolutionize your sterilization processes:

  • Aerospace: Employ the ACSS system to sterilize critical components and instruments used in satellite and spacecraft manufacturing and maintenance. The system’s precise and customizable parameters make it ideal for decontaminating avionics, instrumentation, and sensitive aerospace components, ensuring that no microbial contamination compromises mission safety. Additionally, ACSS supports stringent planetary protection protocols and cleanroom requirements, making it a valuable asset for both development and operational environments in the aerospace sector.
  • Medical device sterilization: Sterilize heat-sensitive medical devices, such as endoscopes, surgical instruments, catheters, and implantable devices.
  • Pharmaceutical manufacturing: Employ ACSS in cleanrooms and sterile environments for manufacturing pharmaceutical products like vaccines, injectables, and other biopharmaceuticals.
  • Biotechnology research: Maintain a sterile environment and prevent contamination when working with sensitive biological materials, such as cell cultures, tissues, and recombinant DNA.
  • Biosafety cabinets and isolators: Ensure sterility in biosafety cabinets and isolators, which is essential for working with hazardous biological materials and pathogens.
  • Sterilization of lab-ware and consumables: Sterilize pipettes, Petri dishes, and other lab-ware to ensure sterility and reduce contamination risks.
  • Cryopreservation: Employ ACSS for sterilizing equipment and containers used in the cryopreservation of biological samples, maintaining their integrity and viability.
  • Allograft tissue transplant: Benefit from a sterilization method that maintains tissue integrity for transplant tissues and organs without interference to osteoinductivity or osteoconductivity, as well as containers and equipment used during the process.
  • Sterilization of protective clothing and equipment: Sterilize personal protective equipment (PPE) and clothing used by healthcare workers, researchers, and lab personnel to reduce contamination and infection risks.
  • Sterilization of bioreactors and fermentation equipment: Maintain the sterility of bioreactors and fermentation equipment used in the production of biopharmaceuticals and other biotechnology products.
  • Laboratory animal facilities: Utilize ACSS in animal facilities to maintain a sterile environment, prevent cross-contamination, and ensure the health of laboratory animals.
  • Agriculture:
    The Advanced Customizable Sterilization System (ACSS) also offers significant benefits for agricultural applications, including the critical process of both plant material and seed sterilization. In agriculture, ensuring that seeds are free from harmful pathogens is essential for healthy crop production and sustainable farming practices. The ACSS’s customizable cycle parameters—such as adjustable dwell times and vacuum settings—enable precise sterilization of seeds, reducing the risk of disease transmission while preserving seed viability. Additionally, the system’s gentle yet effective treatment can be applied to greenhouses, agricultural tools, and storage facilities, ensuring comprehensive microbial control without the reliance on harsh chemical agents. This innovative approach not only improves crop yields but also promotes eco-friendly and efficient agricultural practices.

Ready to Transform Your Sterilization Process?

At PuroGen Laboratories, LLC, we are committed to advancing sterilization technology across various sectors. We are also excited to offer white labeling and licensing opportunities, providing strategic partners with access to our cutting-edge technology that can be customized to meet your market needs.

Discover how the Advanced Customizable Sterilization System (ACSS) can revolutionize your operations. Contact our business development team today to learn more about our technology, request a detailed technical dossier, or explore partnership opportunities.

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